ntake Manifold Replacement
Removal Procedure
Important: The intake manifold, throttle body, fuel rail, and injectors may be removed as an assembly. If not servicing the individual components, remove the manifold as a complete assembly.
- Remove the throttle body.
- Remove the fuel injectors.
- Disconnect the following electrical connectors:
- Manifold absolute pressure (MAP) sensor (1)
- Knock sensor (2)
- Remove the knock sensor harness electrical connector from the intake manifold.
- Set the electrical harness aside.
- Remove the MAP sensor from the intake manifold.
- Remove the evaporative emission (EVAP) purge solenoid vent tube by performing the following:
- Remove the EVAP tube end from the solenoid .
- Squeeze the EVAP pipe quick connect fitting retainer together.
- Remove the EVAP tube end from the vapor pipe.
- Remove the EVAP purge solenoid bolt , solenoid , and isolator from the intake manifold.
- Remove the intake manifold bolts.
- Remove the intake manifold.
- Remove the intake manifold gaskets from the intake manifold.
- Discard the old intake manifold gaskets.
- Clean and inspect the intake manifold.
Installation Procedure
- Install new intake manifold gaskets to the intake manifold.
- Install the intake manifold.
- Apply a 5 mm (0.20 inch) band of threadlock GM U.S. P/N 12345382 (Canadian P/N 10953489) or equivalent to the threads of the intake manifold bolts.
Notice: Refer to Fastener Notice in Service Precautions.
- Install the intake manifold bolts.
- Tighten the intake manifold bolts a first pass in sequence to 5 Nm (44 inch lbs.) .
- Tighten the intake manifold bolts a final pass in sequence to 10 Nm (89 inch lbs.) .
- Install the EVAP purge solenoid vent tube to the solenoid and vapor pipe.
Important: Lightly coat the MAP sensor seal with clean engine oil before installing.
- Install the MAP sensor to the intake manifold.
- Route the electrical harness into position over the engine.
- Connect the knock sensor harness electrical connector to the intake manifold.
- Connect the following electrical connectors.
- MAP sensor
- Knock sensor
- Install the fuel injectors.
- Install the throttle body.
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