Removal & Installation
- Disconnect the negative battery cable.
- Disable the SIR by performing the following procedure:
- From the fuse box, located near the base of the steering column, remove the AIR BAG fuse.
- Remove the steering wheel side cap, disconnect the Connector Positive Assurance (CPA) and the yellow 2-way driver-s inflator module connectors.
- Pull the instrument panel compartment out by pushing the right-side and left-side stoppers (located on both sides) inward.
- Disconnect the CPA and the yellow 4-way passenger-s inflator module connectors.
NOTEWith the AIR BAG fuse removed and the ignition switch turned ON, the AIR BAG warning light will be ON; this is normal operation and does not indicate a SIR system malfunction.
- Drain the cooling system into a clean container for reuse.
- Remove the instrument panel as follows:
- Remove the center console.
- Remove the lower steering column cover by loosening the mounting screws.
- Remove the glove box.
- Detach the wiring harness connectors from the heater unit and the blower motor assembly.
- Detach the wiring harness connectors from the ignition switch, contact coil and combination switch.
- Open the hood.
- Remove the steering column shaft joint bolt, then separate the steering column shaft from the lower steering shaft.
- Loosen all of the steering column-to-firewall and instrument panel brace bolts.
- If equipped, remove the shift (key) interlock cable screw. Disconnect the cable from the ignition switch.
- Remove the steering column from the vehicle.
WARNINGDo not rest the steering column assembly on the steering wheel with the air bag module facing downward and the column vertical-personal injury may be the result. - Disconnect the speedometer cable from the speedometer, then remove the instrument cluster.
- Remove the hood latch handle.
- Remove the radio, the heater control panel and the heater control cables from the instrument panel.
- Disconnect and label all wiring harness connectors from the instrument panel.
- Remove the instrument panel mounting screws and bolts. Remove the side cover plates and the instrument panel mounting fasteners from the side of the assembly. Then, remove the upper cover plates and loosen the remaining mounting fasteners
- Have an assistant help you carefully lift the instrument panel up and out of the vehicle. When separating the instrument panel from the firewall, ensure that all of the cables, wires and hoses are disconnected form the instrument panel.
- Remove the 2 bolts and the right-side instrument panel center support.
- If equipped with air conditioning, remove the evaporator.
- Remove the 2 screws securing the SIR harness clip on the Sensing and Diagnostic Module (SDM) bracket.
- Disconnect the SDM electrical connector.
- Remove the 4 screws and the SDM bracket from the vehicle.
- Remove the speedometer cable and antenna cable (if equipped) from the heater case.
- Remove the floor duct from the heater case.
- If equipped with air conditioning, disconnect the electrical jumper harness for the air conditioning amplifier.
- Remove the relay bracket screws and the relay bracket.
- From the engine compartment, remove the 2 heater assembly-to-chassis nuts and the 2 bolts.
- Remove the heater case from the vehicle.
- Remove the dampers and linkages from the heater case.
- Remove the heater core bracket screw and the bracket.
- Remove the heater core from the heater case.
To install:
- Install the heater core to the heater case.
- Install the heater core bracket and the bracket screw.
- Install the dampers and linkages to the heater case.
- Install the heater case to the vehicle.
- In the engine compartment, install the 2 heater assembly-to-chassis nuts and the 2 bolts. Torque the nuts/bolts to 89 inch lbs. (10 Nm).
- Install the relay bracket and the relay bracket screws.
- If equipped with air conditioning, connect the electrical jumper harness for the air conditioning amplifier.
- Install the floor duct to the heater case.
- Install the speedometer cable and antenna cable (if equipped) to the heater case.
- Install the SDM bracket and the 4 screws to the vehicle. Torque the screws to 49 inch lbs. (5.5 Nm).
- Connect the SDM electrical connector.
- Install the 2 screws securing the SIR harness clip on the Sensing and Diagnostic Module (SDM) bracket. Torque the screws to 49 inch lbs. (5.5 Nm)
- If equipped with air conditioning, install the evaporator.
- Install the 2 bolts and the right-side instrument panel center support.
- Install the instrument panel as follows:
- Have an assistant help you position the instrument panel in the vehicle. When installing the instrument panel on the firewall, ensure that all of the cables, wires and hoses are routed properly.
- Install and tighten the instrument panel mounting screws and bolts.
- Reattach all wiring harness connectors to the instrument panel.
- Install the radio, the heater control panel and the heater control cables. Be sure to adjust the heater control cables.
- Install the hood latch handle.
- Install the instrument cluster, then connect the cable to the speedometer.
- Install the steering column in the vehicle.
- If equipped, connect the cable from the ignition switch, then install the shift (key) interlock cable screw.
- Install and tighten all of the steering column-to-firewall and instrument panel brace bolts to 221 inch lbs. (25 Nm).
- Install and tighten the steering column shaft joint bolt to 221 inch lbs. (25 Nm).
- Reattach the wiring harness connectors to the ignition switch, contact coil and combination switch.
- Reattach the wiring harness connectors to the heater unit and the blower motor assembly.
- Install the glove box.
- Install the lower steering column cover.
- Install the center console.
- Refill the cooling system.
- Enable the SIR by performing the following procedure:
- Turn the ignition switch to LOCK and remove the key.
- Connect the Connector Positive Assurance (CPA) and the yellow 4-way passenger-s inflator module connectors.
- Close the instrument panel compartment.
- Connect the Connector Positive Assurance (CPA) and the yellow 2-way driver Inflator module connectors and install the steering wheel side cap.
- At the fuse box, located near the base of the steering column, install the AIR BAG fuse.
- Connect the negative battery cable.
- Run the engine to normal operating temperatures; then, check the climate control operation and check for leaks.
- Disconnect the negative battery cable.
- Disable the SIR by performing the following procedure:
- From the fuse box, located near the base of the steering column, remove the AIR BAG fuse.
- Remove the steering wheel side cap, disconnect the Connector Positive Assurance (CPA) and the yellow 2-way driver-s inflator module connectors.
- Pull the instrument panel compartment out by pushing the right-side and left-side stoppers (located on both sides) inward.
- Disconnect the CPA and the yellow 4-way passenger-s inflator module connectors.
NOTEWith the AIR BAG fuse removed and the ignition switch turned ON, the AIR BAG warning light will be ON; this is normal operation and does not indicate a SIR system malfunction.
- Drain the cooling system into a clean container for reuse.
- Remove the instrument panel as follows:
- Remove the center console.
- Remove the lower steering column cover by loosening the mounting screws.
- Remove the glove box.
- Detach the wiring harness connectors from the heater unit and the blower motor assembly.
- Detach the wiring harness connectors from the ignition switch, contact coil and combination switch.
- Open the hood.
- Remove the steering column shaft joint bolt, then separate the steering column shaft from the lower steering shaft.
- Loosen all of the steering column-to-firewall and instrument panel brace bolts.
- If equipped, remove the shift (key) interlock cable screw. Disconnect the cable from the ignition switch.
- Remove the steering column from the vehicle.
WARNINGDo not rest the steering column assembly on the steering wheel with the air bag module facing downward and the column vertical-personal injury may be the result. - Disconnect the speedometer cable from the speedometer, then remove the instrument cluster.
- Remove the hood latch handle.
- Remove the radio, the heater control panel and the heater control cables from the instrument panel.
- Disconnect and label all wiring harness connectors from the instrument panel.
- Remove the instrument panel mounting screws and bolts. Remove the side cover plates and the instrument panel mounting fasteners from the side of the assembly. Then, remove the upper cover plates and loosen the remaining mounting fasteners
- Have an assistant help you carefully lift the instrument panel up and out of the vehicle. When separating the instrument panel from the firewall, ensure that all of the cables, wires and hoses are disconnected form the instrument panel.
- Remove the 2 bolts and the right-side instrument panel center support.
- If equipped with air conditioning, remove the evaporator.
- Remove the 2 screws securing the SIR harness clip on the Sensing and Diagnostic Module (SDM) bracket.
- Disconnect the SDM electrical connector.
- Remove the 4 screws and the SDM bracket from the vehicle.
- Remove the speedometer cable and antenna cable (if equipped) from the heater case.
- Remove the floor duct from the heater case.
- If equipped with air conditioning, disconnect the electrical jumper harness for the air conditioning amplifier.
- Remove the relay bracket screws and the relay bracket.
- From the engine compartment, remove the 2 heater assembly-to-chassis nuts and the 2 bolts.
- Remove the heater case from the vehicle.
- Remove the dampers and linkages from the heater case.
- Remove the heater core bracket screw and the bracket.
- Remove the heater core from the heater case.
To install:
- Install the heater core to the heater case.
- Install the heater core bracket and the bracket screw.
- Install the dampers and linkages to the heater case.
- Install the heater case to the vehicle.
- In the engine compartment, install the 2 heater assembly-to-chassis nuts and the 2 bolts. Torque the nuts/bolts to 89 inch lbs. (10 Nm).
- Install the relay bracket and the relay bracket screws.
- If equipped with air conditioning, connect the electrical jumper harness for the air conditioning amplifier.
- Install the floor duct to the heater case.
- Install the speedometer cable and antenna cable (if equipped) to the heater case.
- Install the SDM bracket and the 4 screws to the vehicle. Torque the screws to 49 inch lbs. (5.5 Nm).
- Connect the SDM electrical connector.
- Install the 2 screws securing the SIR harness clip on the Sensing and Diagnostic Module (SDM) bracket. Torque the screws to 49 inch lbs. (5.5 Nm)
- If equipped with air conditioning, install the evaporator.
- Install the 2 bolts and the right-side instrument panel center support.
- Install the instrument panel as follows:
- Have an assistant help you position the instrument panel in the vehicle. When installing the instrument panel on the firewall, ensure that all of the cables, wires and hoses are routed properly.
- Install and tighten the instrument panel mounting screws and bolts.
- Reattach all wiring harness connectors to the instrument panel.
- Install the radio, the heater control panel and the heater control cables. Be sure to adjust the heater control cables.
- Install the hood latch handle.
- Install the instrument cluster, then connect the cable to the speedometer.
- Install the steering column in the vehicle.
- If equipped, connect the cable from the ignition switch, then install the shift (key) interlock cable screw.
- Install and tighten all of the steering column-to-firewall and instrument panel brace bolts to 221 inch lbs. (25 Nm).
- Install and tighten the steering column shaft joint bolt to 221 inch lbs. (25 Nm).
- Reattach the wiring harness connectors to the ignition switch, contact coil and combination switch.
- Reattach the wiring harness connectors to the heater unit and the blower motor assembly.
- Install the glove box.
- Install the lower steering column cover.
- Install the center console.
- Refill the cooling system.
- Enable the SIR by performing the following procedure:
- Turn the ignition switch to LOCK and remove the key.
- Connect the Connector Positive Assurance (CPA) and the yellow 4-way passenger-s inflator module connectors.
- Close the instrument panel compartment.
- Connect the Connector Positive Assurance (CPA) and the yellow 2-way driver Inflator module connectors and install the steering wheel side cap.
- At the fuse box, located near the base of the steering column, install the AIR BAG fuse.
- Connect the negative battery cable.
- Run the engine to normal operating temperatures; then, check the climate control operation and check for leaks.
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For more car related problem troubleshooting:---
This are the sections, you can go through and click the link to read its troubleshooting.
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The car will not start?
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Car will not crank?
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Car has no spark?
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How to troubleshoot car battery?
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How to test starter solenoid?
http://schematicsdiagram.blogspot.com/2011/06/how-to-test-starter-solenoid.html
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How to test cars starter?
http://schematicsdiagram.blogspot.com/2011/06/how-to-test-cars-starter.html
How to replace starter in car?
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car will turn over but will not start?
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The Brake Indicator Light Stays On dash of car?
The ABS and Traction Control Lights stays ON dash of car?
Check Engine Light On car?
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How to replace Interior Lights on car?
Car lights not working, even after replacing the bulb/lamp?
Click this link below:--
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How to replace head lights on car?
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How to replace Parking, turn, and Brake Lights on car?
http://schematicsdiagram.blogspot.com/2011/06/how-to-replace-parking-turn-and-brake.html
How to remove the door panel on car?
How to remove the door panel on car?
How to replace power window motor in car?
How to test relays on car?
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How to troubleshoot Engine Misfires?
------------
The spark plug firing order for car?
------------------------
Where is the Thermostat located in car?
How to recharge AC on Auto/Truck/car?
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How to trouble shoot speedometer?
To Order car parts online:--To get heavy discount on car parts .Click this link below:----
How to Replace Coil Springs?
How to Replace an Oil Pan Gasket?
How to Replace a Fuel Injector
How to Replace a C.O.P. Type Ignition Coil?
How to Replace a Fuel Pressure Regulator?
How to Replace a Fuel Pump?
How to Replace a Rear Lift Gate Locking Mechanism?
How to Clean a Fuel System
How to Replace an Ignition Coil
How to Replace a Windshield
How to Replace a Mass Air Flow Sensor
How to Replace a Rear Distance Sensor
How to Replace a Muffler
How to Replace an Engine
How to Replace an Intake Manifold Gasket
How to Replace an Oil Pump
How to Lubricate a Brake Pedal Linkage ?
How to Replace a Windshield Wiper Motor
How to Replace a Distributor Cap
How to Replace a Door Weather Stripping
How to Replace a Freeze Plug
How to Replace a Head Gasket
How to Replace a Heater Core
How to Replace Spark Plugs?
How to Replace a Rear Axle Bearing?
How to Replace a Front Bumper Cover
How to Replace a Manual Transmission
How to Replace a Headlight Bulb
How to Replace a Headlight Switch
How to Replace Windshield Wiper Blades
How to Replace a Cooling Fan
How to Replace a Catalytic Converter
How to Replace an Engine Mount
How to Replace a Fog Light Assembly
How to Change Engine Oil and Filter
How to Replace a Power Seat Switch
How to Replace a Rear Main Seal
How to Repair a Defroster Grid
How to Replace an AWD Transfer Case
How to Replace a Plastic License Plate Bracket?
How to Replace a Power Seat Motor
How to Replace Power Steering Fluid
How to Replace a Power Window Switch
How to Replace a Quarter Glass Panel?
How to Pressure Test a Radiator and Cap
How to Replace a Radiator
How to Repair a Hood.
How to Replace an Energy Absorber
How to Replace Heater Core Hoses
How to Replace a Thermostat.
How to Rotate Tires.
How to Replace Wheel Lug Nuts
How to Replace a Tire Valve Stem
How to Change a Flat Tire
How to Replace Leaf Springs
How to Replace a Heater Control Valve
How to Replace Transmission Cooler Lines
How to Replace an Ignition Control Unit
How to Replace a Brake Hose
How to Replace a Transfer Case Rear Output Seal
How to Replace a Seat Belt and Seatbelt Retractor
How to Replace a Power Steering Rack
How to Bleed Brakes with a Tool
How to Replace a Tail Light Bulb
How to Check Automatic Transmission Fluid Level
How to Change Automatic Transmission Fluid and Filter
How to Replace Vacuum Hoses
How to Replace an Air Intake Boot
How to Replace a Valve Cover Gasket
How to Replace a Water Pump
How to Replace a Windshield Wiper Switch
How to Replace Window Run Channel Seals
How to Replace a Window Regulator
How to Balance a Tire and Wheel
How to Replace a Window Motor
How to Adjust a Hood Release Latch?
How to Replace a Radiator Support
How to Replace a Rear Pinion Seal.
How to Replace Battery Cables
How to Replace a Proportioning Valve
How to Replace an Upper Radiator Hose
How to Replace a Lower Radiator Hose
How to Replace a Timing Belt?
How to Check for Loose or Worn Suspension
How to Check for Loose Steering System
How to Replace an Oil Pressure Switch (Sensor)
How to Replace a Fender Liner or Splash Shield
How to Replace a Hood Insulator
How to Replace a Rear Differential.
How to Repair a Hood Hinge
How to Replace a Brake Pedal Return Spring
How to Replace a Door Shell.
How to Replace a Transfer Case Front Output Seal
How to Replace a Hood Latch/Lock Assembly
How to Replace a Lift Gate Strut
How to Replace Mud Flaps (Mud Guards)
How to Check Differential Oil Leaks and Replace Oil.
How to Replace a Mirror
How to Replace a Transfer Case Shift Linkage
How to Replace a Transmission Mount
How to Replace a U-Joint
How to Replace a Washer Tank
How to Replace an A/C Line or Hose
How to Replace a Heater and A/C Blower Motor
How to Replace an ABS Control Unit
How to Perform a Brake Adjustment
How to Replace an Alternator Belt
How to Replace an Emblem
How to Replace an Exhaust Manifold Gasket
How to Replace a Tail Pipe
How to Replace Shock Absorbers
How to Replace a Strut Assembly
How to Replace a Driveshaft
How to Replace a Wheel Cylinder
How to Replace a Hood
How to Replace a Brake Disc (Rotor)
How to Replace a Metal License Plate Bracket
How to Replace a Power Steering Pump
How to Perform a Basic Engine Tune-Up
How to Perform a Basic Engine Tune Up-Oil Change
How to Perform a Basic Engine Tune Up-Spark Plug and Wire Change
How to Replace a Distributor Cap and Rotor ?
How to Repair a Valance
How to Replace a Turn Signal Switch
How to Replace a Plastic Bumper Cover
How to Replace a Parking Brake Cable
How to Replace Windshield Wiper Blade Refills
How to Replace a Corner Light
How to Replace a Bumper Bracket or Side Support
How to Replace a Washer Pump.
How to Replace a Grille
How to Replace a Locking Hub
How to Replace a Fender
How to Replace a Power Steering Hose
How to Replace a Tailgate
How to Replace a Soft Top
How to Replace a Carburetor
How to Replace a Bumper Trim
How to Replace Trunk Strut
How to Replace a Front End Cover
How to Replace a Front Pipe
How to Replace an Antenna Mast
How to Replace a Side Marker Light Assembly
How to Install a Carpet on car?
How to Replace a Spoiler
How to Replace a Mirror Glass on car?
How to Replace a Step Bumper?
How to Replace a Door Lock
How to Replace a Throttle Body
How to Replace a Throttle Position Sensor
How to Replace a Grille Insert
How to Replace a Fan Shroud Assembly
How to Replace an Engine Splash Shield
How to Replace a Turn Signal Light Assembly
How to Replace a Headlight Assembly
How to Replace a Park Light Assembly
How to Replace an Expansion Tank
How to Replace an Exhaust System
How to Replace a Fender Trim
How to Replace a Headlight Door
How to Replace a Fan Shroud
How to Replace a Harmonic Balancer
How to Replace a Header Panel
How to Replace a Fuel Tank
How to Replace a Fuel Tank Cap
How to Replace a Distributor
How to Replace an EGR Valve
How to Replace an Oxygen Sensor
How to Replace an Ignition Wire Set
How to Replace a Tail Light
How to Replace a Door Handle
How to Replace a Hood Strut
How to Replace Tail Light Assembly
How to Replace a Front Bumper
How to Replace a Fuel Pump Assembly
How to Replace an Axle Assembly
How to Replace a Tailgate Handle
How to Replace a Wheel Hub Assembly
How to Replace a Control Arm
How to Replace a Window Regulator with Motor
How to Replace a Headlight
How to Check the Brake Fluid Level
How to Replace a Parking Brake Switch
How to Replace a Blower Motor Resistor
How to replace frost plug on car?
Horn stopped working?
How to clean egr valve on Isuzu Amigo?
Cruise control stopped working?
Car is stuck in park and the shift will not move?
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