How to Replace 5S-FE Engine on Toyota Avalon & Camry?

This sections provides details to replace Toyota Engine.The engine removal details for Toyota Avalon And Camry car models.

All details to remove and install Toyota engine and diagrams for parts is given.

5S-FE Engines

1. Drain the cooling system.
2. Drain the engine oil.
3. Drain the transaxle fluid.
4. Remove or disconnect the following:
   
   
   Negative battery cable. On vehicles equipped with an air bag, wait at least 90 seconds before proceeding.

   On the Camry Solara, strut tower brace

   Battery and battery tray

   Hood

   Engine undercover

   Accelerator cable from the throttle body. With automatic transmission, throttle cable

   Air cleaner, resonator, and air intake hose

   On models with cruise control, actuator cover, actuator with the bracket.

   Ground strap at the battery carrier

   Radiator and coolant reservoir hose

   Washer tank, electrical lead and hose
5. To disconnect the wiring harness, tag and disconnect the following:
   
   
   The 5 connectors to the engine relay box

   The igniter connector

   The noise filter connector

   The connector at the left-hand fender apron

   The 2 ground straps from the left-hand and right-hand fender aprons

   The DLC1

   Disconnect the MAP sensor connector
6. Remove or disconnect the following: 
   
   
   Dash panel undercover, glove compartment door, glove compartment, cowl harness connectors and the 2 ECM connectors

   Heater hoses, fuel return hose, and fuel inlet hose

   With manual transmission, starter and the clutch release cylinder. Don't disconnect the hydraulic line, simply hang the cylinder out of the way

   Transaxle control cables at the transaxle

   Tag and disconnect all remaining vacuum hoses and connectors

   Engine wire from the cowl panel

   Without disconnecting the refrigerant lines, A/C compressor

   Front exhaust pipe bracket and the front pipe from the exhaust manifold

   Halfshafts

   Without disconnecting the hydraulic lines, power steering pump

   Left engine mounting insulator

   Right rear engine mounting insulator

   Front right engine mounting insulator 
   
   
   

   Fig. Use a hoist to remove the engine assembly-Camry 2.2L (5S-FE)engine
7. Attach an engine lifting device to the lift hooks. Remove the 3 bolts and disconnect the control rod. Slowly and carefully, lift the engine/transaxle assembly out of the engine compartment.
8. If equipped with automatic transmission, remove the starter. Separate the engine assembly from the transaxle.

To install:

1. Install or connect the following:
   
   
   Engine assembly to the transaxle

   With automatic transmission, starter

   Engine control rod. Bolts: 47 ft. lbs. (64 Nm).

   Front right engine mount. Bolts: 59 ft. lbs. (80 Nm).

   Rear engine mount. Nuts: 48 ft. lbs. (66 Nm).

   Left mount. Bolts (3 or 4): 47 ft. lbs. (64 Nm).

   Power steering pump. Bolts: 31 ft. lbs. (43 Nm). Install the drive belt and connect the 2 air hoses to the air pipe.

   Halfshafts

   Front pipe to the manifold. Nuts: 46 ft. lbs. (62 Nm).

   A/C compressor. Bolts: 20 ft. lbs. (27 Nm).
2. Feed the engine harness through the cowl and reattach the clamp to the cowl. Make the following connections:
   
   
   The 2 ECM connectors

   The 2 cowl wire connectors

   Install the glove compartment and door

   Install the lower instrument panel and the undercover
3. Install or connect the following:
   
   
   Vacuum hoses and the transaxle control cables

   On manual transmission vehicles, release cylinder and the starter

   Fuel inlet hose and tighten it to 22 ft. lbs. (29 Nm). Connect the return hose and the 2 heater hoses.

   Attach the 5 connectors to the relay box

   The connectors from the left-hand fender apron

   Install the engine relay box

   The igniter connector

   On California models, the ignition coil connector

   The noise filter connector

   The 2 ground straps from the left-hand and right-hand fender apron

   The DLC1

   The MAP sensor connector.

   Washer tank and connect the electrical lead and hose

   Coolant reservoir hose and the radiator

   With cruise control, actuator and bracket. Connect the actuator connector and install the cover.

   Ground strap to the battery carrier.

   Air cleaner assembly

   On California models, air hose to the air cleaner assembly and connect the air intake temperature sensor connector

   With automatic transmission, throttle cable

   Accelerator cable

   Battery tray and battery

   On Camry Solara models, strut tower brace

   Hood

   Oil and coolant.

   Negative battery cable

   Undercover
4. Start the vehicle, check for leaks and repair if necessary.

These details will help.

Thanks.

FOR MORE HELP GO TO: ---

Car repair guide?

http://technoanswers.blogspot.in/2012/03/car-repair-guide.html