The details to replace Timing Chain & Sprockets are as follows.
The procedure is mentioned for both the engine models.
3.6L & 3.8L.
Timing Chain & Sprockets
REMOVAL & INSTALLATION details and Diagrams are mentioned below:---
3.6L Engine
3.8L Engine
Car repair guide?
http://technoanswers.blogspot.in/2012/03/car-repair-guide.html
The procedure is mentioned for both the engine models.
3.6L & 3.8L.
Timing Chain & Sprockets
REMOVAL & INSTALLATION details and Diagrams are mentioned below:---
3.6L Engine
- Before servicing the vehicle, refer to the Precautions Section.
- Remove the timing chain cover and seal. Refer to Timing Chain Cover and Seal, removal and installation.
- Remove the right bank secondary camshaft drive chain tensioner:
- Remove the right secondary camshaft drive chain tensioner bolts.
- Remove the right secondary camshaft drive chain tensioner.
- Remove and discard the right secondary camshaft drive chain tensioner gasket.
- Inspect the right secondary camshaft drive chain tensioner mounting surface on the right cylinder head for burrs or any defects that would degrade the sealing of the NEW right secondary camshaft drive chain tensioner gasket.
- Remove the right bank secondary camshaft drive chain shoe:
- Remove the right secondary camshaft drive chain shoe bolt.
- Remove the right secondary camshaft drive chain shoe.
- Remove the right bank secondary camshaft drive chain guide:
- Remove the right secondary camshaft drive chain from the right camshaft position actuators and the right camshaft intermediate drive chain idler sprocket.
- Remove the primary camshaft drive chain tensioner:
- Remove the primary camshaft drive chain tensioner bolts.
- Remove the primary camshaft drive chain tensioner.
- Remove and discard the primary camshaft drive chain tensioner gasket.
- Inspect the primary camshaft drive chain tensioner mounting surface on the engine block for burrs or any defects that would degrade the sealing of the NEW primary camshaft drive chain tensioner gasket.
- Remove the primary camshaft drive chain upper guide:
- Remove the primary camshaft drive chain upper guide bolts.
- Remove the primary camshaft drive chain upper guides.
To install:
NOTE
Ensure that the crankshaft is in the stage one timing drive assembly position.
- Install the primary camshaft drive chain:
- Wrap the primary camshaft drive chain around the large sprockets of each camshaft intermediate drive chain idler and the crankshaft sprocket.
- The left camshaft intermediate drive chain idler timing mark (1) will align with a timing camshaft drive chain link (2).
- The right camshaft intermediate drive chain idler timing mark (2) will align with a timing camshaft drive chain link (1).
- The crankshaft sprocket timing mark (2) will align with the timing camshaft drive chain link (1).
- Ensure all the timing marks (2, 3, 6) are properly aligned with the timing camshaft drive chain links (1, 4, 5).
- Wrap the primary camshaft drive chain around the large sprockets of each camshaft intermediate drive chain idler and the crankshaft sprocket.
- Install the primary upper camshaft drive chain guide.
- Install the upper primary camshaft drive chain guide bolts. Tighten bolts to 17 ft. lbs. (23 Nm).
- Using the J 45027, reset the primary camshaft drive chain tensioner plunger.
- Install the plunger into the primary camshaft drive chain tensioner body.
- Compress the plunger into the body and lock the primary camshaft drive chain tensioner by inserting the EN 46112 into the access hole in the side of the primary camshaft drive chain tensioner body.
- Slowly release pressure on the primary camshaft drive chain tensioner. The primary camshaft drive chain tensioner should remain compressed.
- Install a NEW primary camshaft drive chain tensioner gasket to the primary camshaft drive chain tensioner.
- Install the primary camshaft drive chain tensioner bolts through the primary camshaft drive chain tensioner and gasket.
- Place the primary camshaft drive chain tensioner into position and loosely install the bolts to the block.
- Tighten the primary camshaft drive chain tensioner bolts:
- Step 1: 44 inch lbs. (5 Nm).
- Step 2: 17 ft. lbs. (23 Nm).
- Release the primary camshaft drive chain tensioner by pulling out the EN 46112 and unlocking the tensioner plunger.
- Verify the primary and left secondary camshaft drive chain timing mark alignments (1-12).
- Remove the EN 46105-1 from the rear of the left camshafts.
- Using the EN 46111, rotate the crankshaft and crankshaft sprocket from the stage 1 alignment position (1) to the stage 2 alignment position (2), 115 crankshaft degrees, in order to install the right secondary camshaft drive chain components.
- Install the EN 46105-2 onto the rear of the left camshafts.
- Install the EN 46105-1 onto the rear of the right camshafts.
- Ensure that the crankshaft is in the stage 2 timing drive assembly position (2).
- Install the right secondary camshaft drive chain.
- Place the secondary camshaft drive chain around the right camshaft intermediate drive chain idler outer sprocket, aligning the timing camshaft drive chain link (1) with the alignment access hole (2) made in the right camshaft intermediate drive chain idler inner sprocket.
- Wrap the secondary camshaft drive chain around both right actuator drive sprockets.
- Ensure there are 10 links (1) between the timing camshaft drive chain links for the camshaft position actuator sprockets.
- Align the right exhaust camshaft position actuator sprocket alignment triangle mark with the timing camshaft drive chain link.
- Align the right intake camshaft position actuator sprocket alignment triangle mark with the timing camshaft drive chain link.
- Ensure that there are 22 links (1) between the right camshaft intermediate drive chain idler timing camshaft drive chain link and each right camshaft position actuator sprocket timing camshaft drive chain link.
- Position the right secondary camshaft drive chain guide.
- Install the secondary camshaft drive chain guide bolts. Tighten the bolts to 17 ft. lbs. (23 Nm).
- Position the right secondary camshaft drive chain shoe.
- Install the secondary camshaft drive chain shoe bolt. Tighten the bolt to 17 ft. lbs. (23 Nm).
- Using the J 45027, reset the right secondary camshaft drive chain tensioner plunger.
- Install the plunger into the right secondary camshaft drive chain tensioner body.
- Compress the plunger into the body and lock the right secondary camshaft drive chain tensioner by inserting the EN 46112 into the access hole in the side of the right secondary camshaft drive chain tensioner body.
- Slowly release pressure on the right secondary camshaft drive chain tensioner.
NOTEThe right secondary camshaft drive chain tensioner should remain compressed. - Install a NEW right secondary camshaft drive chain tensioner gasket to the right secondary camshaft drive chain tensioner.
- Install the right secondary camshaft drive chain tensioner bolts through the right secondary camshaft drive chain tensioner and gasket.
NOTEEnsure the right secondary camshaft drive chain tensioner mounting surface on the right cylinder head does not have any burrs or defects that would degrade the sealing of the NEW right secondary camshaft drive chain tensioner gasket.
- Place the right secondary camshaft drive chain tensioner into position and loosely install the bolts to the block.
- Verify the proper placement of the right secondary camshaft drive chain tensioner gasket tab.
- Tighten the right secondary camshaft drive chain tensioner bolts:
- Step 1: 44 inch lbs. (5 Nm).
- Step 2: 17 ft. lbs. (23 Nm).
- Release the right camshaft drive chain tensioner by pulling out the EN 46112 and unlocking the tensioner plunger.
WARNINGEnsure that all timing chain tensioners are completely released. A timing chain tensioner that is not properly released can lead to serious engine damage.
- Verify all primary and secondary camshaft drive chain timing mark alignments (1-18).
- Install the timing chain cover and seal. Refer to Timing Chain Cover and Seal, removal and installation.
- Before servicing the vehicle, refer to the Precautions Section.
- Drain the cooling system.
- Support the engine.
- Remove or disconnect the following:
Negative battery cableTorque axis mount and bracketDrive beltDrive belt tensionerCrankshaft damperCrankshaft Position (CKP) sensor shield and the CKP sensorOil pan to front cover boltsTiming chain front cover - Align the timing marks on the camshaft and crankshaft sprockets so they are as close together as possible.
WARNINGDo not rotate the camshaft or crankshaft while the timing chain and sprockets are removed.
Timing chain damperCamshaft sprocket bolt, the camshaft sprocket and timing chainCrankshaft sprocket
To install:
- Install or connect the following:
WARNINGThe oil pump is built into the front cover. When the cover is removed, oil drains from the pump. Since the pump "loses its prime" it may not establish oil pressure as soon as the engine starts. Therefore, it is important to remove the oil pump cover from the back of the timing chain front cover and pack the space around the oil pump gears completely full of petroleum jelly. If this is not done, the oil pump may not pump engine oil when the engine is started, resulting in severe engine damage.
Timing chain and sprockets with the timing marks alignedCamshaft sprocket bolt. Torque the bolt to 74 ft. lbs. (100 Nm) plus an additional 90° turn.
Timing chain damper. Torque the bolts to 16 ft. lbs. (22 Nm). - Remove the screws and the oil pump cover from the back of the timing chain front cover. Pack the space around the oil pump gears completely full of petroleum jelly. There must be no air space left inside the pump.
- Install or connect the following:
Pump cover with new gaskets. Torque the screws to 97 inch lbs. (11 Nm).Timing chain front cover. Torque the front cover to engine bolts to 11 ft. lbs. (15 Nm) plus an additional 40°.Oil pan to front cover bolts. Torque the bolts to 125 inch lbs. (14 Nm).CKP sensor. Torque the bolts to 14-28 ft. lbs. (20-40 Nm).CKP sensor shieldCrankshaft damper. Torque the bolt to 111 ft. lbs. (150 Nm) plus an additional 76° turn.Drive belt tensioner assemblyRight inner fender access panel and the right front wheelDrive belt(s)Engine mountCoolant hosesNegative battery cable - Remove the engine support fixture.
- Refill and bleed the cooling system.
- Start the vehicle and check for leaks and proper engine operation.
These details will help.
Thanks.
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