The Details to replace Engine Valve covers are as follows.
Valve Covers
REMOVAL & INSTALLATION Procedure For both Engine models 3.6L & 3.8L are mentioned.
3.6L Engine
3.8L Engine
Left Side
Right Side
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Valve Covers
REMOVAL & INSTALLATION Procedure For both Engine models 3.6L & 3.8L are mentioned.
3.6L Engine
- Remove the upper intake manifold with the lower intake manifold.
- Disconnect the ignition coil electrical connectors.
- Remove the wiring harness from the side of the valve cover by sliding the conduit down and outboard.
- Remove the wiring conduit retainers from the valve cover by rotating the wiring harness conduit retainers counterclockwise.
- Remove the wiring harness from the front of the valve cover.
- Reposition and secure the wiring harnesses away from the valve cover in order to provide clearance.
- Remove the ignition coils.
- On the left side, loosen the left engine strut bracket and strut bracket to cylinder head bolts.
- On both sides, remove the valve cover bolts and valve cover.
- Remove and discard the valve cover seal and grommets. DO NOT reuse.
To install:
- Install a NEW valve cover seal and NEW grommets.
- Place a bead 8mm (0.3150 in) in diameter by 4mm (0.1575 in) in height of RTV sealant on the engine front cover split lines
- Place the left valve cover into position onto the left cylinder head.
- Loosely install the left valve cover bolts.
- Tighten the left valve cover bolts to 89 inch lbs. (10 Nm) in the sequence shown.
- Place the right valve cover into position onto the left cylinder head.
- Loosely install the right valve cover bolts.
- Tighten the right valve cover bolts to 89 inch lbs. (10 Nm) in the sequence shown.
- On the left side, tighten the left engine strut bracket and strut bracket to cylinder head bolts.
- Install the ignition coils.
- Position and secure the wiring harnesses to the valve cover.
- Install the wiring harness to the front of the valve cover.
- Install the wiring conduit retainers to the valve cover by rotating the wiring harness conduit retainers clockwise.
- Install the wiring harness to the side of the valve cover by sliding the conduit up and inboard.
- Connect the ignition coil electrical connectors.
- Install the upper intake manifold with the lower intake manifold.
Left Side
- Disconnect the negative battery cable.
- Remove the left engine lift bracket bolt and nut from the engine lift bracket.
- Remove the left engine lift bracket from the cylinder head.
- Remove the right engine mount strut bracket.
- Remove the left spark plug wires from the spark plugs.
- Remove the left spark plug wire cover from the left valve cover.
- Remove the left valve cover bolts.
- Remove the left valve cover and gasket.
- Clean the valve rocker arm mating surfaces.
- Clean the valve cover bolts of all thread locking adhesive.
To install:
- Install the new valve cover gasket. Make sure that valve cover gasket is seated properly in the valve cover groove.
- Install the left valve cover.
- Apply threadlock compound to the valve cover bolt threads.
- Install the left valve cover bolts and tighten to 89 inch lbs. (10 Nm).
- Install the left spark plug wire cover to the left valve cover.
- Install the left spark plug wires to the spark plugs.
- Install the right engine mount strut bracket.
- Install the left engine lift bracket to the cylinder head.
- Install the left engine lift bracket bolt and the nut and tighten to 22 ft. lbs. (30 Nm).
- Connect the negative battery cable.
- Check and fill the crankcase as necessary.
- Inspect for oil leaks.
- Disconnect the negative battery cable.
- Remove the fuel injector sight shield.
- Remove the accessory drive belt tensioner.
- Remove the right spark plug wires from the spark plugs.
- Remove the fuel injector sight shield bracket nuts.
- Remove the fuel injector sight shield bracket.
- Remove the right engine lift bracket bolt and the nut from the engine lift bracket.
- Remove the right engine lift bracket from the exhaust manifold.
- Remove the right valve cover bolts.
- Remove the right valve cover and gasket.
- Clean the valve cover gasket mating surfaces.
- Clean the valve cover bolts of all thread locking adhesive.
To install:
- Install the new valve cover gasket.
- Install the right valve cover.
- Apply threadlock compound to the valve cover bolt threads.
- Install the right valve cover bolts and tighten to 89 inch lbs. (10 Nm).
- Install the right engine lift bracket to the exhaust manifold.
- Install the right engine lift bracket bolt and the nut and tighten to 22 ft. lbs. (30 Nm).
- Install the fuel injector sight shield bracket to the exhaust manifold.
- Install the fuel injector sight shield bracket nuts and tighten to 22 ft. lbs. (30 Nm).
- Install the right spark plug wires to the right spark plugs.
- Install the accessory drive belt tensioner.
- Install the fuel injector sight shield.
- Connect the negative battery cable.
- Check and fill the crankcase as necessary.
- Inspect for oil leaks.
These details will help.
Thanks.
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